Solar Electric Basics

What is a solar electric, or photovoltaic, system?

PV technology converts sunlight directly into electricity. It works any time the sun is shining, but more electricity will be produced when the light is more intense (a sunny day) and is striking the PV modules directly (when the rays of sunlight are perpendicular to the PV modules). Unlike solar systems for heating water, PV technology does not use the sun's heat to make electricity. Instead, PV produces electricity directly from the electrons freed by the interaction of sunlight with semiconductor materials in the PV cells.  If you are interested in learning more details about how solar cells work www.howstuffworks.com/solar-cell.htm is a good site to visit.

But you don't need to understand the detailed physics of how PV works to understand its appeal: investing in PV allows you to produce your own electricity with no noise, no air pollution, and no moving parts while using a clean, renewable resource. A PV system will never run out of fuel, and it won't increase our oil imports from overseas. In fact, it may not even contribute to the trade deficit, because many PV system components are manufactured in the United States. Due to these unique characteristics, PV technology has been called "the ultimate energy source for the 21st century."


Credit: DOE/NREL

A PV system that is independent of the grid typically consists of a battery bank and charge controller. This type of system, a) in the following graphic, can be used to provide direct-current (DC) power, or with an inverter, can be used to supply power for alternating current (AC) loads. A PV system tied to the utility grid, b) in the following graphic, typically consists of one or more PV modules connected to an inverter (or power conditioner) that changes the system's DC output to AC, which is compatible with the utility grid. You may include batteries in the system to provide reliable back-up power in case your utility experiences power outage.

 

The graphic below illustrates typical arrangements for (a) a direct current off-grid, and (b) an alternating current grid-connected, residential PV system.


Credit: DOE/NREL

PV systems produce power intermittently because they work only when the sun is shining. This is not a problem for PV systems connected to the utility grid, because additional electricity you need is automatically delivered to you by your utility. Systems that are independent of the grid use battery banks to provide power when the sun is not out.

PV-generated electricity is usually more expensive than conventional utility-supplied electricity. Improved manufacturing has reduced the cost to less than one percent of what it was in the 1970s, but the cost (amortized over the life of the system) is still about 25 cents per kilowatt-hour. This is about two and a half times the retail price that Vermont residents now pay for electricity from their utilities. Financial incentives can help make PV more affordable, but it can't match today's price for electricity from your utility.

Unlike electricity purchased month by month from a utility, PV power comes with a high initial investment and no monthly charge thereafter. This means that buying a PV system is like paying years of electric bills up front. You'll probably appreciate the reduction in your monthly electric bills, but the initial expense may be significant. By financing your PV system, you can spread the cost over many years, and incentives can also lighten your load.

Click here for more information on financing for renewable energy systems.

Types of Solar Electric Systems

Photovoltaic technologies are modular and systems can be designed to meet a wide range of electric loads from powering watches and calculators to providing utility-scale electric power supply. Sometimes, for those new to the subject, the terminology can be a bit confusing. For descriptions of the most common types of systems click on headings in the Learning More table below.

Solar Electric System Components

For component descriptions click on headings in the Learning More table below.

Learning More: Solar Electric Basics
Types of Solar Electric Systems
Solar Electric System Components
Off-Grid Home PV Modules
Grid-Tied Home with Battery Storage Inverters
Grid-Tied Home without Battery Storage Batteries
Stand Alone (fence charging, remote lighting etc.) Charge Controller
  Mounting Hardware
  Metering
  Generator
  Wiring, Fuses, Disconnect Box
Click on the Links above for more information
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Off-Grid Home
An off-grid home has its own complete, self-contained power generating station. It is independent of utility power lines (the "grid"), and all power needed by the home is produced on-site. Because they are isolated from any grid support, off-grid systems require careful matching of system capacity, energy storage capability, and system loads.

A typical off-grid home will have a solar array, a battery bank, an inverter, and a number of other components needed for system control, monitoring, and safety. Off-grid home systems often include additional energy sources for use during extended periods of cloudy weather. These may include renewable sources such as a windmill or hydroelectric generator or a fossil fuel generator .


Credit: DOE/NREL

Off-grid system costs will vary widely. Small systems designed to meet very limited energy needs (for example a small cabin lighting or small appliance system) can be installed for as little as $1,500. Larger systems, with the capacity to run conventional loads in an energy efficient home, can cost $15,000 or more.

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Grid-Tied Home with Battery Storage
Grid tied homes are connected to the electric utility lines. This allows the home to utilize and/or store solar electricity when the sun is shining and to use utility power when the sun is not out. In the event of a utility power failure, this type of system can automatically switch over to battery power. While the utility power is out, this house functions as an off-grid home. When the power comes back on, the system automatically switches back to using a combination of solar and grid-power. The home-owner may never even know there has been a power failure!


Credit: DOE/NREL

The battery system may be sized to provide enough power only for priority emergency uses, or for more typical consumption patterns. Of course, increasing the storage and backup capacity of the system tends to increase the price. When batteries are fully charged, and the sun is shining, the homeowner can take advantage of net metering and sell power back to the utility company at retail rates. Typically, you can expect costs for medium household sized systems (2 kiloWatt to 4 kiloWatt) with battery storage backup to be in the $20,000 to $40,000 range.

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Grid-Tied Home without Battery Storage
Grid tied homes are connected to the electric utility lines. This allows the home to utilize and/or store solar electricity when the sun is shining and to use utility power when the sun is not out. A grid-tied system is designed so that the electric needs of the house are first met by whatever electricity is generated by the PV system and utility electricity makes up any difference. At times when the solar panels are generating more power than is being consumed, the excess power is sent back through the electric company's power lines, spinning the utility meter backwards as it does.

As there is no method of storing energy with this type of system, when utility power fails there is no back up power and the house is without electricity. It is not possible to directly use the power from the PV array when grid-power fails.

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Stand alone: (e.g. solar fence charger, water pumping)
Stand-alone systems are designed for specific applications, typically in areas where grid power is not readily accessible. These applications include electric fences, human or livestock water systems, boats, traffic safety signs, telecommunications, and parking lot lighting. For most of these applications, packaged systems are available. These systems contain all of the components necessary for independent operation under a variety of environmental conditions.


PV Pumping for irrigation.
Credit: DOE/NREL and Roger Taylor

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Modules
Solar cells, composed of semi-conductor materials such as silicon, are the basic building block of PV technologies. An individual PV cell typically produces between 1 and 2 Watts, hardly enough to meet household needs. To increase the power output, cells are commonly connected to form larger PV modules. Modules, which are also sometimes called panels, range in power output from about 10 Watts to 300 Watts for residential and business power applications. A typical PV module consists of a protective weatherproof enclosure for the semi-conductor materials and the electric wiring needed to connect the module with the rest of the system. By connecting modules together, system designers can create PV arrays that have power outputs of 15,000 Watts (15kW) or more. In Vermont, 15kW is the current size limit for PV systems to be eligible for net metering.


Credit: DOE/NREL

Modules or arrays, by themselves, do not constitute a PV system. We must also have structures on which to put them and point them toward the sun, and components that take the direct-current (dc) electricity produced by the modules or arrays and condition the electricity so it can be used in the specific application. These structures and components are referred to as the balance of system (BOS).

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Inverters


 

 

 

 

 

 

 

Credit: DOE/NREL

Because of their electrical properties PV cells produce direct rather than alternating current (AC). Direct current (DC) is electric current that flows in a single direction. Many devices, such as those that run on batteries, use direct current. In contrast, alternating current reverses its flow direction at regular intervals. AC power is the type of electricity provided by utilities and is required to run most common household appliances and electronic devices.

Inverters are used to convert DC to AC, and to provide other power conditioning and safety related functions. Although a small amount of energy is lost in converting DC to AC, inverters make PV-generated electricity behave like utility power that can be sold back to the utility or used to operate everyday ac equipment such as appliances, lights, and computers.

 

For most net metering applications inverters will range in size from 100 Watts to 4kW. The inverter must be carefully selected to insure proper operation with other system components. Small inverters may be mounted right on the back of a PV module. Larger inverters (>1kW) are often wall mounted in a basement or garage. Large inverters typically contain built-in battery chargers. This allows the inverter to operate as a battery charger when power is available from another AC source such as the utility grid or a generator.

There are two classes of inverters. Sine wave inverters supply clean, utility-grade power. Sine wave inverters are required for use in grid-tied systems. Modified sine wave inverters supply a "stepped" sine wave output. This power is not as "clean" as pure sine wave inverters, and is not considered utility grade power. However, if properly selected, modified sine wave inverters can operate well in most stand-alone applications and are less expensive than pure sine wave inverters.

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Batteries
Batteries are an essential component for off-grid or emergency backup power systems. Several batteries linked together comprise a battery "bank", which collects and stores energy produced by the PV array for periods when the sun does not shine.

Several factors can be used to help determine the size of the battery bank. These include the electric load, the duration of required reserve power, and the availability of a source of backup power (grid or generator).

A good quality, lead-acid battery bank will last from 500 to 1,000 charge-discharge cycles depending on depth of discharge and attention to maintenance considerations. Other types of batteries are available such as Nickel Cadmium. These batteries are longer lasting, but quite a bit more expensive than lead acid batteries.

A battery box is needed to enclose the battery bank. The box contains potential acid spills, keeps out unfamiliar persons, and keeps objects from falling on the batteries possibly damaging or shorting battery terminals. The battery box must also provide adequate ventilation of explosive hydrogen gas (produced during battery charging) to the outside.

 


Credit: DOE/NREL

This includes careful attention to charge and discharge levels, periodic watering (except in the case of gel-cell batteries), and inspection of cables and connections for tightness and corrosion.

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Charge Controller
A charge controller regulates the amount of energy flowing from the PV array to the batteries. This is essential to avoid the damaging situation of overcharging the batteries.

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Mounting Hardware
PV panels are most commonly roof mounted, although ground and wall mounts are possible. In any case, a PV array needs to be securely mounted to a solid wind and vandal resistant structure. Mounting hardware needs to be weather resistant, and suitable to meet expected loads. Specialized mounting kits are available from most manufacturers and installers. Proper grounding and lighting protection must also be considered during installation and mounting. Just as a utility power connection to a home needs proper protection devices, so does a PV system.

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Other Balance of System Components

Metering
Grid connected households will most commonly use a single meter set up, whereby the utility meter registers the net difference between the household's load and PV system output. When the PV output is greater than the house's consumption, the meter will spin backwards. If the sun is shining, and the household load is greater than the PV output, then the meter will spin forward (e.g. in the normal manner) but more slowly than it would if there was no contribution of solar electricity. When the sun is not shining, the utility meter operates as usual in a non-solar house. The single meter set up is attractive because there is no additional cost for PV metering. However, it is difficult to know how much solar electricity is actually generated each month.

Many PV owners are interested in more specific information on the output of their PV system. Many systems offer options for direct system metering, using either a computer hook-up, or other meter installation.

Off-grid homes, or systems with battery back-ups often also have a meter system to monitor battery voltage, charge and discharge levels, battery reserve capacity, power used, and historical battery data. These meters can be set up for automatic monitoring by the system installer. A good battery monitor is a very useful diagnostic and customer service tool.

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Generator
Some off-grid home owners opt to install a generator to supplement the PV system during cloudy periods, or for when high-power equipment such as washing machines, water pumps or power tools are being used.

Wiring, Fuses, Disconnect Box
Connecting PV panels to the household requires properly sized wiring, installed according to code standards. All systems also require fuses for protection of people and equipment. Interconnection requirements in Vermont include a utility accessible, lockable, load break rated, visible break disconnect switch for all grid connected PV installations.

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